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Last updated: 27 August 2024

Improper Plug-in Solar Panels Pose Shock Hazards and Fire Risks

  • Improperly installed solar panels can cause fires and electric shocks.
  • DIY plug-in solar systems often have faulty wiring and loose connections, posing high risks.
  • Statistics show more solar panel fires in the UK, highlighting the need for proper installation.
  • Experts recommend hiring certified professionals and using quality materials for safe solar panel setups.

The rise in solar panel fires in the UK is a growing concern, especially as more households and businesses turn to solar energy to combat rising energy bills. Solar panels are a great way to save on electricity costs and reduce carbon footprints, but improper installation can lead to severe risks, including fires and electric shocks.

Recent statistics reveal a worrying trend: solar panel fires in the UK have increased six-fold over the past decade, with 66 incidents reported in the first half of 2023 alone

This spike coincides with the surge in solar panel installations driven by energy cost concerns and government incentives. However, the initial rush to install panels may have resulted in subpar installations that must be adequately checked or maintained over time. 

Understanding the Plug-in Solar Panels Risks

Solar panels, like any electrical system, come with inherent risks. Improper installation, faulty components, and lack of maintenance can lead to severe hazards, including fires and electrical shocks. 

These risks are particularly pronounced with plug-in solar systems, often marketed as easy DIY solutions. Plug-in solar panels might seem like a simple solution for clean energy, but they come with serious risks. 

If you do not handle circuits safely, electricity can flow where it shouldn’t, posing a danger to the home and anyone nearby. The overloading affects the panel, charge controllers, solar batteries, and connected loads. 

The risk of electrocution is alarmingly high with plug-in solar panels. Even when isolated, these panels continue producing potentially lethal amounts of direct current electricity in daylight. Shockingly, current as low as 75 milliamps across the heart can be deadly. DC electrocution causes severe muscle contractions, making it difficult for victims to let go of the source. 

However, high-voltage electricity generated by solar panels poses a significant risk of electric shock. Traditional systems can produce up to 600V DC and are prone to arcing, a common cause of fires. Adopting safer technologies, such as micro-inverters that convert output to a safer 230V AC, can reduce these risks.

Proper sizing is crucial to prevent excessive power draw, shock, and potential system damage.

While many people may feel capable of handling these setups themselves, experts warn that solar panel installation is a complex process that should only be handled by certified professionals. Incorrect wiring and low-quality materials can create hotspots, which significantly cause fires.

Recent major fires in February 2024 involved a massive fire that erupted atop a large warehouse owned by Lidl on the roof in Peterborough, England. Over 50 firefighters were needed to manage the fire, showing how much damage solar panel fires can cause. 

These events emphasise the significance of installing and maintaining solar panels to safeguard against such fire hazards.

Statistics of UK Solar Panel Fires

The UK Fire and Rescue Service's recent report in 2024 links faulty solar panel installations to rising electrical fires. Between January and July 2023, 66 solar panel fires were reported, compared to just 63 in 2019. A sharp increase from previous years. 

Additionally, a survey of solar installers in the UK revealed that nearly 15% of homes with solar panels had some form of improper connection or defect in their system. This alarming statistic emphasises the need for increased awareness of safe installation practices.

The rise in solar panel fires has prompted calls for better regulation and safety practices in the UK. With the UK experiencing several significant solar panel fire incidents., here are some significant incidents: 

CityIncident Details
PeterboroughA fire occurred at the Lidl regional distribution centre, involving solar panels on the roof of the 45,000-square-meter warehouse. The incident required the evacuation of over 400 employees and was contained by the Cambridgeshire Fire Service.
PeterboroughAnother fire was reported in the south end of Peterborough, where firefighters tackled a house fire caused by roof-mounted solar panels. The fire was controlled, limiting damage to the roof, solar array, and attic space.
AngleseyA fire at a bungalow in an independent living complex was caused by an electrical fault in a solar panel and batteries, prompting precautionary disconnection of batteries in all homes at the complex.
West LondonA fire broke out at a council house after a solar panel exploded on the roof. Firefighters used a liquid polymer coating to isolate power to the panels, preventing further spread.
BristolA fire at the "We the Curious" science centre was attributed to rooftop solar panels, damaging approximately 60 out of 200 panels and leading to the attraction's closure.
Verwood, DorsetA fire broke out at the Manor Farm solar farm in Verwood. The fire affected an area of approximately 150m x 100m, and several solar panels were damaged. The cause of the fire is still under investigation.

These incidents highlight fire and rescue services' ongoing challenges in the UK and their efforts to improve response and safety measures.

Plug-in Solar Panels Fire Risks

We've researched extensively to uncover key factors that increase shock hazards and fire risks in solar panel installations. Our findings highlight four primary areas of concern: common installation errors, faulty equipment issues, and environmental factors.

1. Faulty Wiring and Connections: Poor wiring and loose connections can lead to overheating and arcing.  We've found incorrect wiring, especially in junction boxes, can drastically reduce system lifespan from 20 to just 3-8 years. 

Over time, vibrations or temperature changes may loosen connections, increasing resistance and causing wires to overheat. This can melt insulation and create electrical arcing, which generates heat and can ignite fires.

2. Faulty Components or Equipment: Defective parts like wiring and inverters can overheat, leading to fires. Arc faults are a significant concern, especially with higher voltages. However, newer technologies, like micro-inverters, can detect heat output before arcing occurs, reducing these risks. 

Regular inspections are vital to identify and replace faulty components before they become dangerous. Moreover, using low-quality or counterfeit parts raises the risk of electrical faults. Substandard components may fail under normal conditions, leading to overheating. Defective inverters, connectors, or junction boxes can spark or overheat, posing fire hazards.

3. Improper Installation: Many fires result from poor installations failing to meet safety standards. Loose connections and inadequate grounding can lead to electrical failures, increasing fire risks. 

Issues like water ingress into DC isolators or insufficient grounding can cause short circuits and arcing. Proper installation is crucial to ensure components are secure and the system is grounded to prevent faults.

4. Environmental Factors: Extreme weather, like lightning or excessive heat, can damage panels and increase fire risks. Heat can cause components to expand and contract, loosening connections. 

In addition, often-overlooked shadows can severely impact panel performance and safety. We've learned that even simple events like falling branches can crack panels, creating hotspots that lead to arcs and fires.  

Surprisingly, wildlife poses risks, too – rats and birds chewing on wiring can cause significant damage. Regular maintenance helps ensure systems withstand environmental stressors and remain safe.

Expert Tips to Avoid Solar Panel Fire

Given these risks, what can homeowners do to protect themselves? We've gathered expert advice to help you prevent solar panel fires and ensure the safety of your home. 

Our research highlights key steps to minimise risks associated with solar installations.

Here are some key tips:

  1. Choose quality products and Hire a Certified Installer: Always choose a professional, certified installer to handle the installation. Look for someone registered with a reputable industry body, such as the Microgeneration Certification Scheme (MCS). We can't stress enough the importance of hiring skilled professionals for installation. Most fire risks stem from electrical issues, so qualified electricians should handle all connexions. Certified installers are trained to follow safety guidelines and ensure your system is set up correctly.
  2. Avoid DIY Installations: While it might be tempting to save money by installing solar panels yourself, this is only advisable if you are a trained professional. The risks far outweigh the savings; mistakes could lead to costly repairs or dangerous situations.
  3. Use Quality Materials or Opt for solar panels with UKCA marks, indicating they meet UK safety standards. Ensure your installer uses high-quality components that meet UK safety standards. Cheap or counterfeit parts may save money upfront but can lead to bigger problems.
  4. Ensure Proper Connections and Regular Maintenance: Use DC connectors from the same manufacturer to prevent electrical arcs and fires. In addition, schedule regular maintenance checks to ensure your solar system is functioning properly. This will help catch any potential issues early before they become bigger problems.  We recommend keeping panels free from debris, bird droppings, and foliage to avoid hot spots. 
  5. Check Your Insurance: Make sure your home insurance policy covers your solar panels, and there are no exclusions for improper installations. If you're unsure, it’s worth discussing with your insurer to understand your coverage.
  6. Follow safety protocols: Never disconnect DC wire connectors under load. Ensure no current flows in DC wires before disconnecting. Avoid touching live parts when the system is connected to the grid. Allow proper airflow by maintaining a minimum 1.5cm gap between the roof and the micro-inverter bottom.
  7. Fire Safety Precautions: Install fire-resistant materials around the panels and ensure easy access to emergency services in case of a fire. Roof-integrated solar systems can reduce gaps where debris accumulates, lowering fire hazards. We also suggest opting for non-combustible roofing materials like clay or concrete tiles. 

By following these expert tips, we can significantly reduce the risk of solar panel fires and safely enjoy the benefits of clean energy.

Comparing Plug-in vs Professional Solar Installations

We've researched extensively to compare plug-in and professional solar installations, focusing on efficiency, long-term costs, and safety considerations.

Efficiency Differences

Plug-in solar panels typically deliver lower DC voltage compared to professionally installed systems. Most rigid foldable portable solar panels have 15%–20% efficiency, similar to standard mounted panels. Some providers offer up to 23% efficiency portable panels, though this cost more. In contrast, professional installations often use monocrystalline panels, which boast 22-27% efficiency.

Long-term Cost Analysis

While plug-in systems seem budget-friendly initially, they often need to generate electricity efficiently. Though costlier upfront (£5,000 - £6,000 for a 4kW system), professional installations offer better long-term value. The payback period for professional systems typically ranges from 7 - 12 years, after which homeowners continue saving on energy bills.

Safety Considerations

Plug-in solar panels pose potential safety hazards. Improper installation or overloading circuits can lead to electrical risks. Professional installations adhere to strict safety standards and regulations. For instance, in the UK, all installations must comply with standard building regulations. Proper installation by certified professionals significantly reduces fire and electrical hazards, ensuring a safer, more reliable system for your home.

Financial Implications of Solar Panel Fires

Fires involving solar panels can have significant financial repercussions for both homeowners and businesses. Here are some key considerations:

Direct Costs

  1. Repair and Replacement: Solar panel fires can cause extensive damage to the panels themselves and the surrounding property. Repairing or replacing damaged panels can be costly. For instance, a severe storm in Cornwall led to £5,000 in repairs for a damaged rooftop solar array covered by specialised solar insurance.
  2. Property Damage: Fires can spread beyond the panels, damaging roofs and other building parts. This can lead to substantial repair costs, especially if the fire affects the property's structural integrity.

Indirect Costs

  1. Business Interruption: A fire can disrupt operations for businesses relying on solar panels for energy. Business Interruption Insurance can cover lost income during downtime, but the disruption can still be costly.
  2. Environmental and Clean-up Costs: Fires can result in environmental damage, such as toxic smoke and runoff, requiring expensive clean-up efforts. In some cases, such as in Germany, solar farm fires have led to extensive contamination of rivers and groundwater, with remediation costs reaching millions.

Why This Matters for the Future of Solar Energy

As the UK continues to push for a greener future, solar power will play an increasingly important role in our energy mix. However, a strong focus on safety and quality must accompany the growth of solar energy.

According to the Fire Protection Association (FPA), there is no mandatory accreditation scheme for solar panel installers in the UK. Planning permission is only required for solar panel installations if the building is listed or in a conservation area. However, all installations must comply with standard building regulations, ensuring roofs can support the additional weight of panels. 

More oversight is needed in the solar panel industry. Plug-in solar systems under 800W are exempt from G98 commissioning, allowing installation without DNO paperwork. While this simplifies the process, it potentially compromises safety standards. These systems don't require EPC inspections or MCS certification 8, which could lead to substandard installations.

Implementing stricter guidelines and mandatory certifications for installers is crucial to address these issues. The Microgeneration Certification Scheme (MCS), NICEIC, and RECC play vital roles in enforcing industry standards.

By ensuring proper installations and raising awareness about the risks of improper setups, we can protect homeowners and help the solar industry thrive.

Plug-in Solar Panels: Final Thoughts 

Solar energy offers immense benefits, both financially and environmentally. But with great power comes great responsibility. Homeowners must take the necessary steps to install their solar panels safely and correctly.

Improper solar panel installations can lead to serious risks like fires and electric shocks. To ensure safety, always hire certified professionals for installation and avoid DIY solutions.This not only protects your home but also keeps your family safe from potential hazards. Remember, the quality of installation is as important as the panels themselves.

Prioritising safe solar setups not only safeguards your property but also supports a sustainable energy future.

Our research shows that improper plug-ins can lead to shock hazards and fire risks. We looked at the hidden dangers, regulatory gaps, and ways to spot potential problems.

The potential dangers of improper plug-in solar panels, such as electric shocks and fire risks, are too significant to ignore.

Experts emphasise that the key to safe solar installations is professional handling and high-quality materials. By following the tips and staying informed, homeowners can enjoy solar energy's benefits without compromising safety.

Remember that safety should always be a top priority for those considering solar panel installations. By taking the necessary precautions and working with certified professionals, you can harness the sun's power safely and effectively.